Tweco CutMaster 35mm 40mm - Manual (Página 78)

CUTMASTER 35 Y 40 mm
ANEXOS A-6 Manual Nº 0-5118
ANEXO 5: ESQUEMA DEL SISTEMA, UNIDADES DE 400 V
Art # A-08534
Art # A-08534
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
+12VDC
+12VDC
+12VDC
+12VDC
+12VDC
24VAC
+12VDC
+5VDC
+12VDC
+12VDC
+12VDC
+12VDC
DWG No:
Sheet
of
Supersedes Scale
Create Date:
Drawn: Reference
Date By Change Description Rev
Information Proprietary to THERMADYNE INDUSTRIES
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
SCHEMATIC,
NONE
42X1321 Tuesday, July 01, 2008
1 1
82 Benning Street
West Lebanon, NH
03784
CutMaster 35mm/40mm 400VAC Systems
07:56:12
THERMADYNE ECO-B1014 MNC 07/01/08
<DRAWN>
AA
DWG No:
Sheet
of
Supersedes Scale
Create Date:
Drawn: Reference
Date By Change Description Rev
Information Proprietary to THERMADYNE INDUSTRIES
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
SCHEMATIC,
NONE
42X1321 Tuesday, July 01, 2008
1 1
82 Benning Street
West Lebanon, NH
03784
CutMaster 35mm/40mm 400VAC Systems
07:56:12
THERMADYNE ECO-B1014 MNC 07/01/08
<DRAWN>
AA
DWG No:
Sheet
of
Supersedes Scale
Create Date:
Drawn: Reference
Date By Change Description Rev
Information Proprietary to THERMADYNE INDUSTRIES
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
SCHEMATIC,
NONE
42X1321 Tuesday, July 01, 2008
1 1
82 Benning Street
West Lebanon, NH
03784
CutMaster 35mm/40mm 400VAC Systems
07:56:12
THERMADYNE ECO-B1014 MNC 07/01/08
<DRAWN>
AA
_
19X2369 / CAT# 9-0107
OVER PRESSURE
INTERNAL ERROR
SHORTED TORCH
CONSUMABLES MISSING
START ERROR
PARTS IN PLACE
INPUT POWER
UNDER PRESSURE
ERROR IND FAULT
PCB3
INRUSH
RESISTORS
LATCH
SET
RUN
RAR
MAX
90
85
80
75
70
65
MIN
TP1
TP2
TP3
TP4
TP5
TP6
TP7
LOGIC PCB
GND
+12 VDC
+5 VDC
3.3 VDC
0.v - 5.0 VDC / 0-100PSI
1.8 VDC
CURRENT DEMAND
TEST POINTS
FAN
TEMP
CIRCUIT
3.3VDC
TXD
RXD
Q2
D
SERIAL PORT
80
81
82
83
E64
E35
78
79
-
+
*CM 35mm C7 & C10
not installed
ATC CONNECTOR
GND1
GND2
+12V1
48V1
I_DMD_1
TIP_SEN
COMMON
COMMON
+12 VDC SUPPLY
+48 VDC SUPPLY
CURRENT DEMAND
TIP DRAG SENSE
TEST POINTS
CM 40mm ONLY
J2
_
J1
/4 00
J2 PINOUT
1
8
9
3
4 7
7A
8 11
12 14
OK-TO-MOVE
L1
L2
L3
L4
T1
T2
T3
T4
/PIP
PCB1
+
+
+
+
Q1
24VAC RET
5
PRIMARY
AC INPUT
400VAC 3PH
6
/START
/SOLENOID
24VAC RETURN
24VAC SUPPLY
CM 35mm 19X2371 / CAT# 9-0108
CM 40mm 19X2416 / CAT# 9-0125
MAIN PCB
7
/OVERTEMP TEMP
CIRCUIT
PRESSURE
TRANSDUCER
AIR
INLET
FILTER
REGULATOR
SOLENOID
VALVE ATC
GAS CONTROL
0-100PSI / 0-4.5VDC
/INRUSH
/OVERTEMP
D3
D1
L1
L2
L3
GND
(5A @ 250VAC / 30VDC)
C D
B
A
1TORCH
_
AUTOMATION
TORCH SOLENOID
Q2
_
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
34
35
36
37
38
39
-V_OUT_SIGNAL
/TIP_VOLTS
/TIP_SENSE
/400V_IN
N/A
CUR_SET
/RAR (RAPID AUTO RESTART)
/INRUSH
/W1_ON
SHDN
/TORCH_SOLENOID
/SOLENOID_ON
/OK_TO_MOVE
/FAN_ON
/LATCH_ACTIVE
/TORCH_SWITCH
/PIP
AC_ON
CSR
/TORCH_SOLENOID_DETECT
/OVERTEMP
V_IN
+12VDC
+12VDC
COMMON
COMMON
MAIN_PCB_ID
460_IN
+3.3VDC
TXD
RXD
COMMON
D
M-L
M-L
M-L
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
L-M
M-L
M-L
L-M
M-L
40 PIN RIBBON CABLE SIGNALS
B
CM 35mm 19X2478 / CAT# 9-0192
CM 40mm 19X2545 / CAT# 9-0202
A
PCB5 CM 35mm 40 AMP PCB
19X2417 / CAT# 9-0194
CM 40mm 50 AMP PCB
19X2417 / CAT# 9-0203
PCB2
Q1
FAN
/FAN
FAN
/FAN
D2
D1
C D
CAPACITOR PCB
1 /OVERTEMP
2 /FAN_ON
3 /CSR
4 CUR_SET
5 MAIN_PCB_ID
6 COMMON
SYNC } OK-TO-MOVE
OK TO MOVE
}
}
PCB4
AUTOMATION
INTERFACE PCB
19X2479 / CAT# 9-8311
FULL FEATURED AUTOMATION INTERFACE PCB OPTION
BASIC CNC INTERFACE OPTION
(+) }
To configure DIVIDED ARC VOLTS signal output
Jumper pins 1 & 2 for ARC VOLTS / 50
Jumper pins 2 & 3 for ARC VOLTS / 16
K1
To -V OUT 1
on PCB1
} /START / STOP
* *
} DIVIDED ARC VOLTS
/START / STOP
(+)
(-) (W/ 100K IN SERIES (2))
(-)
*
ARC VOLTS
SYNC
1
2
3
4
1
2
3
4
EMI FILTER
CE UNITS
ONLY
K3 K3
40A_AC2 40A_AC2
+ C12-13 + C12-13
NTC NTC
J4 J4 1 2 3 4 5 6 7 8 9 10
80 80
SEC1 SEC1
K1 K1
MTH7 MTH7
SEC1 SEC1
TP8 TP8
J2 J2
2
3
4
5
6
7
8
9
10
11
12
13
14
1
SW1 SW1
1 3
2 4
W1 W1
J1 J1
1
2
3
4
5
6
7
8
J12 J12 1 2 3
PMTH1 PMTH1
MAX MAX
J1 J1
1
2
3
4
5
6
7
8
TS1 TS1
PMTH2 PMTH2
K10 K10
J14 J14
40A_AC3 40A_AC3
AC1 AC1
TIP1 TIP1
MOT2 MOT2 +
-
MTH4 MTH4
SEC2 SEC2
85 85
SEC2 SEC2
J3 J3
3
2
1
MIN MIN
1
2
3
4
5
6
7
8
J11 J11 1 2
AC3 AC3
TP3 TP3
WORK1 WORK1
TP4 TP4
+ C16-17 + C16-17
D1 D1
J3 J3 1 2 3
L1 L1
D78 CSR D78 CSR
90 90
AC2 AC2
MTH8 MTH8
SOL 1 SOL 1
J1 J1
1
2
40A_AC1 40A_AC1
80A_AC1 80A_AC1
MOT1 MOT1
+ -
J1 J1
1
2
3
4
5
J3 J3 1 2
D59 PCR D59 PCR
PMTH3 PMTH3
PRI 2 PRI 2
1 2 3
MOT3 MOT3 +
-
OVERTEMP OVERTEMP
J5 J5
1
2
3
Q5
PILOT IGBT
Q5
PILOT IGBT
PIP SWITCH PIP SWITCH
E1 E1
J1 J1
1
2
3
80A_AC2 80A_AC2
PRI 2 PRI 2
75 75
+
C3,C4,C7,C8*
+
C3,C4,C7,C8*
PMTH1 PMTH1
CHOKE1 CHOKE1
J13 J13 1 2 3 4 5 6
TP5 TP5
J2 J2
1
2
PRI 1 PRI 1
Current Control Current Control
PRI 4 PRI 4
AC1 AC1
-V OUT 1 -V OUT 1
J4 J4
1
2
3
4
5
PMTH4 PMTH4
GAS GAS
TP1 TP1
65 65
PRI 3 PRI 3
P10 P10
1
2
3
4
5
6
7
8
+
C5,C6,C9,C10*
+
C5,C6,C9,C10*
K4 K4
J2 J2
2
3
4
5
6
7
8
9
10
11
12
13
14
1
+OUT_1 +OUT_1
L2 L2
MTH6 MTH6
AC3 AC3
T1 T1
J6 J6
1
2
PRI 4 PRI 4
NTC NTC
J9 J9
TP2 TP2 MTH2 MTH2
70 70
J7 J7
1
2
PMTH4 PMTH4
TORCH SWITCH TORCH SWITCH
J9 J9
1
2
3
4
5
6
7
PMTH2 PMTH2
PRI 4 PRI 4
WORK WORK
PRI 1 PRI 1
J2 J2
1
2
W1 W1
DC DC
MTH1 MTH1
P10 P10
1
2
3
4
5
6
7
8
PMTH3 PMTH3
AC AC
PRI 3 PRI 3
J10 J10
3
5
6
7
8
1
2
4
80A_AC3 80A_AC3
T2 T2 K3,K4 K3,K4
ERROR ERROR
AC2 AC2
CHOKE1 CHOKE1
PRI 3 PRI 3
ELECTRODE1 ELECTRODE1